Product Description
High Quality Customized Injection Molding Plastic Toothed Wheel Nylon Roller Wheel for Universal Coupling
Product Description
Our service
We provide comprehensive turn-key solution based on our indutry clients needs
which including:product design,prototyping,mold making,mass production,assembly,
packing and shipping service.
Product Name | Plastic Injection Molding | ||
Material | PP/PE/PS/ABS/PA/PA with GF/POM | ||
Color | Customize | ||
Standard | ISO9001:2015 | ||
Mould material | P20/718/738/NAK80/S136 | ||
Mould base | LKM Mould Base | ||
ription | ODM plastic injection molding | ||
Plastic Materials: | PS, ABS, PP, PVC, PBT, PC, POM, PA66, PA6, PBT+GF, PC/ABS, PEEK, HDPE, TPU, PET, PPO,…etc. | ||
Other materials: | Rubber, Slilconce rubber, LSR,Aluminum, Zinc,Copper…Metal…etc. | ||
Quality: | RoSH and SGS standard | ||
Feature: | Non marking and Non flash | ||
Size: | According to your 2D, 3D Drawing | ||
Color,Quantity,Unit price,Tooling cost,Tooling size: | To be discussed | ||
Package: | Standard exported Wooden box packed, Fumigation process(upon required) | ||
Mold Building Lead Time: | T1, 4-5 weeks, Part measurement report (upon required). | ||
Export Country: | Europe, Japan, America, Australian, UK, Canada, France, Germany, Italy…etc.: | ||
Experience: | 13 years experience in plastic injection mold making and plastic prouducts produce. | ||
To be discussed | In-Mold Decoration, Injection Mould, Plastic Mold, Overmould, 2K Mould, Die-Casting Mould, Thermoset Mold, Stack Mold, Interchangeable Mold,Collapsible Core Mold, Die Sets, Compression Mold, Cold Runner System LSR Mold,…etc. | ||
Mould Base: | Hasco Standard, European Standard, World Standard | ||
Mould Base Material: | LKM, FUTA, HASCO, DME,…etc. Or as per Customer’s Requirment. | ||
Surface Finish: | Texture(MT standard), High gloss polishing | ||
Cavity/Core Steel: | P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767 …etc. | ||
Hot/ Cold Runner | HUSKY, INCOE, YDDO, HASCO, DME, MoldMaster, Masterflow, Mastip, ZheJiang made brand…etc. | ||
Mould Life: | 5,000 to 1,000,000 Shots. (According to your working environment.) | ||
Design & Program Softwares: | CAD, CAM, CAE, Pro-E, UG, Soild works, Moldflow, CATIA….etc. | ||
Equipments: | High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine for trial out mold from 50-3000T available. | ||
Product Type | Plastic Injection | ||
Our Services | CNC Machining,Plastic Injection,Stamping,Die Casting,Silicone And Rubber,Aluminum Extrusion,Mould Making,etc | ||
Material | Aluminum,Brass,Stainless Steel,Copper,Plastic,Wood,Silicone,Rubber,,Or as per the customers’ requirements | ||
Surface Treatment | Anodizing,Sandblasting,Painting,Powder coating,Plating,Silk Printing,Brushing,Polishing,Laser Engraving | ||
Drawing Format | .jpg/.pdf/.dxf/.dwg/.igs./.stp/x_t. etc | ||
Service Project | To provide production design, production and technical service, mould development and processing, etc | ||
Testing Machine | Digital Height Gauge, caliper, Coordinate measuring machine, projection machine, roughness tester, hardness tester and so on | ||
Packing | Foam, Carton, Wooden boxes, or as per the customer’s requirements | ||
Payment Terms | T/T,Western Union,Paypal |
Quality assurance
We have digital altimeters, calipers, coordinate measuring machines, projectors, roughness
testers, hardness testers, etc. to escort your quality.
We provide you with consumable parts for free.
Mold product details
Mould Type | China Top Tool Maker MIM injection Multi-Cavity Moulding Mold |
Design Software | UG, ProE, Auto CAD, Solidworks, etc. |
Mould Material | 718H, P20, NAK80, S316H, SKD61, etc. |
Hardness of the steel | 20~60 HRC |
Mould Base | HASCO, DME, LKM, etc. |
Runner | Hot runner, Cold runner, as per customers requirement and part structure. |
Mould Cavity | Single-cavity or Multi-cavit, as per customers requirement and part structure. |
Ejection Techniques | Pin ejection, sleeve ejection, bar ejection, blade ejection, etc. |
Gate Type | Edge gate, sub-gate, pin gate, side gate, etc. |
Mould hot treatment | Quencher, Nitridation, Tempering, etc. |
Mould Cooling System | Water cooling or Beryllium bronze cooling, etc. |
Mould Surface | EDM, texture, high gloss polishing |
Mould Life | >500,000 shots |
Equipments | High speed CNC, standard CNC, EDM, Wire cutting, Grinder, Lathe, Milling machine, plastic injection machine |
Raw material of metal injection | 316L,17-4ph,420,440c,al203,zr02,si02,fe,ndfeb,smco5,fe-si,wc-co,fe-2ni,fe-8ni,ti,ti-6al-4v, etc. |
Lead time | 25~60 days |
Packaging & Shipping
FAQ
1. Q: Why choose CHINAMFG product?
A: We CHINAMFG have our own plant– HangZhou CHINAMFG machinery Co., Ltd, therefore,
we can surely promise the quality of every product and provide you comparable price.
2. Q: Do you provide OEM Service?
A: Yes, we provide OEM Service.
3. Q: Do you provide customized stamping products?
A: Yes. Customers give us drawings and specifications, and we will manufacture accordingly.
4. Q: What is your payment term?
A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc.
If there’s anything we can help, please feel free to contact with us.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Hardness: | Soft Tooth Surface |
---|---|
Gear Position: | External Gear |
Material: | Plastic, PE |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | Order Sample as customer required
|
---|
Customization: |
Available
|
|
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
What advantages do plastic wheels offer in terms of corrosion resistance and longevity?
Plastic wheels offer several advantages in terms of corrosion resistance and longevity, making them a preferred choice in various applications:
- 1. Corrosion Resistance: Plastic wheels are inherently resistant to corrosion. Unlike metal wheels, which can rust or corrode when exposed to moisture or harsh chemicals, plastic wheels do not rust or corrode. This corrosion resistance is especially valuable in wet or corrosive environments.
- 2. Chemical Resistance: Plastic wheels can withstand exposure to a wide range of chemicals, acids, and solvents without deteriorating. This resistance to chemical damage extends their lifespan when used in environments where chemical spills or exposure is a concern, such as in laboratories, manufacturing facilities, or healthcare settings.
- 3. Moisture Resistance: Plastic wheels are not affected by moisture, making them suitable for outdoor applications or environments with high humidity. They do not absorb water, preventing swelling, warping, or degradation due to moisture exposure.
- 4. UV Resistance: Some plastic materials used for wheels are UV-resistant, which means they can withstand prolonged exposure to sunlight without degrading or becoming brittle. This quality is beneficial for outdoor applications, including lawn and garden equipment.
- 5. Longevity: Plastic wheels are designed for durability and a long service life. High-quality plastics, reinforced designs, and proper maintenance contribute to their longevity. They do not suffer from wear and tear like rubber or pneumatic tires and can maintain their performance over extended periods.
- 6. Low Maintenance: Plastic wheels typically require minimal maintenance. They do not need lubrication, and their surfaces are easy to clean. This reduces the need for ongoing maintenance, saving time and resources.
- 7. Lightweight: Plastic wheels are lightweight compared to many metal alternatives. Their reduced weight places less stress on equipment, reducing wear and tear and contributing to their overall longevity.
- 8. Non-Marking: Some plastic wheels are designed to be non-marking, meaning they won’t leave scuff marks or damage flooring surfaces. This feature is valuable in applications where protecting the floor’s appearance is important.
- 9. Floor Protection: Plastic wheels, especially those with softer materials or specialized coatings, provide excellent floor protection. They are gentle on surfaces and do not scratch or dent floors, making them ideal for indoor use.
Overall, the corrosion resistance and longevity of plastic wheels make them an excellent choice for applications where environmental factors, chemicals, or moisture could compromise the performance and lifespan of other wheel materials, such as metal or rubber.
How does the choice of plastic wheels affect the overall performance and reliability of rolling systems?
The choice of plastic wheels significantly impacts the overall performance and reliability of rolling systems across various applications. Here’s how the selection of plastic wheels influences these factors:
- 1. Load Capacity: The choice of plastic wheels with the appropriate load capacity is essential. Wheels that can adequately support the intended loads ensure the system’s reliability and prevent premature wear or failure due to overloading.
- 2. Material Selection: Different plastic materials offer varying levels of durability, resistance to environmental factors, and chemical resistance. Selecting the right plastic material for the specific application ensures long-term reliability and performance.
- 3. Smooth Rolling: High-quality plastic wheels with precision bearings offer smooth and consistent rolling motion. This smoothness improves the efficiency and reliability of rolling systems, contributing to reduced wear and lower maintenance requirements.
- 4. Noise Reduction: Plastic wheels are known for their quiet operation due to low friction and noise-dampening properties. Choosing plastic wheels with noise reduction features enhances the comfort and usability of the rolling system, particularly in noise-sensitive environments.
- 5. Floor Protection: Plastic wheels are less likely to damage or mark flooring surfaces compared to metal or rubber wheels. This protection ensures the reliability of indoor rolling systems by preserving the appearance and integrity of floors.
- 6. Resistance to Environmental Factors: Plastic wheels can be selected based on their resistance to environmental conditions, such as moisture, chemicals, and temperature extremes. Choosing wheels with appropriate resistance ensures reliable operation in challenging environments.
- 7. Longevity: High-quality plastic wheels are designed for durability and extended service life. They resist wear and degradation, reducing the frequency of replacements and enhancing the long-term reliability of rolling systems.
- 8. Weight Reduction: Plastic wheels are often lighter than metal alternatives. This weight reduction can improve the efficiency of rolling systems by reducing energy consumption, especially in applications like automotive and aerospace.
- 9. Customization: Plastic wheels can be customized to meet specific requirements, including size, load capacity, and tread design. Customization ensures that the wheels are optimized for the unique needs of the rolling system, enhancing overall performance and reliability.
- 10. Safety: Properly selected plastic wheels provide stability and safety to rolling systems, reducing the risk of accidents, equipment damage, and injuries. Reliability in safety-critical applications is paramount.
In summary, the choice of plastic wheels plays a pivotal role in determining the overall performance and reliability of rolling systems. Factors such as load capacity, material selection, smooth rolling, noise reduction, floor protection, resistance to environmental factors, longevity, weight reduction, customization, and safety considerations all influence the system’s ability to operate efficiently and dependably.
How does the design of a plastic wheel contribute to its durability and performance?
The design of a plastic wheel plays a significant role in determining its durability and performance. Several key design factors contribute to these attributes:
- 1. Material Selection: The choice of plastic material is crucial. High-quality plastics, such as polyurethane, polypropylene, and nylon, are commonly used for wheel construction. These materials offer excellent durability, impact resistance, and resistance to wear and tear.
- 2. Load Capacity: The design of the wheel must consider the expected load capacity. Reinforcements, such as ribbing or internal structures, can be added to strengthen the wheel and enhance its load-bearing capabilities. Proper load capacity design ensures that the wheel can support the intended weight without deformation or failure.
- 3. Bearing Type: The design of the wheel includes the type of bearing used. Precision bearings, such as ball bearings or roller bearings, reduce friction and ensure smooth rolling. Properly designed bearings enhance the wheel’s performance by reducing resistance and minimizing wear.
- 4. Tread Design: The tread design on the wheel affects its grip, stability, and noise level. Different tread patterns are used for specific applications. For example, smooth treads provide reduced rolling resistance, while treaded designs offer improved traction. The choice of tread design depends on the intended use.
- 5. Hub and Axle Compatibility: The design of the wheel’s hub and axle connection is essential for secure attachment. It should be compatible with the mounting hardware used in the application. A well-designed hub and axle connection ensure stability and prevent wobbling or detachment during use.
- 6. Resilience: The design should consider the wheel’s ability to absorb shocks and impacts. Resilient plastic materials can withstand sudden impacts without cracking or breaking. This is especially important in applications where the wheel may encounter rough terrain or obstacles.
- 7. Temperature Resistance: Depending on the application, plastic wheels may need to withstand a wide range of temperatures. The design should factor in the material’s temperature resistance to ensure that the wheel remains functional in extreme conditions.
- 8. Size and Dimensions: The size and dimensions of the wheel are critical for load distribution and stability. Properly sizing the wheel according to the application’s requirements ensures optimal performance and durability.
- 9. Corrosion Resistance: In some environments, corrosion resistance is essential. The design may incorporate materials or coatings that protect against corrosion, ensuring a longer service life.
- 10. Wheel Mounting: The method of mounting the wheel to the equipment or vehicle is part of the design. It should be secure and reliable to prevent wobbling or detachment during use.
- 11. Weight Distribution: Proper weight distribution across the wheel is important for even wear and reduced stress on the wheel. Design considerations may include the wheel’s shape and load-bearing capacity to ensure even weight distribution.
A well-designed plastic wheel takes into account these factors to maximize its durability and performance. It should be capable of withstanding the demands of its intended application while providing smooth and reliable movement.
editor by Dream 2024-04-25